Aluminium composite panel

For great plans: With the aluminium composite panel, realise striking ideas on large surfaces.

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The PREFABOND aluminium composite panel consists of two aluminium sheets which are fusion-bonded to both sides of a polyethylene core. Through the equal measure of chemical bonding and mechanical fastening, this combination is particularly robust. In this way, PREFABOND ensures consistent evenness and stability, even on large-scale surfaces.

  • Ventilated façade constructions
  • Façade cladding
  • Cladding of balconies
  • Door panels, modular partition walls, room dividers
PREFABOND Aluminium Verbundplatte mit Fugen in Bronze

PREFABOND aluminium composite panel – Colour range

  • Special colours and gloss level available on request.
  • All RAL colours available on request (subject to feasibility).

Further colours, dimensions and minimum purchase quantities available on request.

Colour overview (11)

Standard in-stock colours (from 6 m²)

Colour

Code

~ RAL

02 Anthrazit

P.10 anthracite

7016

03 Schwarz

P.10 black

9005

10 Prefaweiß

P.10 prefa white

9002

12 Silbermetallic

metallic silver

9006

17 Reinweiß

pure white

9010

PREFA dunkelgrau ähnlich DB 703 oder RAL 7043

P.10 dark grey

7043

20 Rauchsilber

smoke silver

9007

23 Schwarzgrau

black grey

7022

44 Anthrazit matt

matt anthracite (own colour)

7016

45 Bronze

bronze

7048

11 Nussbraun

nut brown

8019

Notes

  • The RAL values stated are merely approximate values (~), some of which may differ vastly from the original PREFA colour and, under certain circumstances, may not reflect the subjective perception of the colour. 
  • Above all for colour quality P.10, it is almost impossible to define values due to the surface structure.
  • Plain aluminium: The guarantee does not cover surface appearance alterations caused by processing and environmental influences. Follow the instructions.
  • Metallic colours may vary in shade.
  • To identify exact colours for complementary components please consult original samples.

PREFABOND aluminium composite panel – Technical information

Coating on front:

DURAGLOSS 5000 is a paint with a recently developed coating made of high-quality polymer resin, and is available in four colours. The gloss level is between 3 and 80%.

Core:

FR core (fire retardant)

Coating on reverse:

Protective paint, suitable for adhesion, offers excellent corrosion protection. The coating direction is indicated by arrows on the back. This enables you to correctly align the tiles on the façade.

Standard dimensions:

thickness: 4 mm; width: 1,535 mm; length: 4,010 mm


usable dimension: 4,000 × 1,525 mm

Weight of the aluminium composite panel (FR):

4 mm = 7.6 kg/m²


Which is 3.4 times lighter than steel and 1.6 times lighter than pure aluminium.

Fire protection rating (aluminium composite panels FR):

Austria (EN 13501) – B-s1-d0
Germany (DIN) – B1


Switzerland (VKF) – 5.3

Temperature resistance:

between –50 °C and +80 °C

Linear thermal expansion:

A = 0.024 mm/m/°C (based on the aluminium cover plate)

Change in length at a temperature difference of 60 °C:

1.4 mm per metre

PREFABOND aluminium composite panel – Planning and installation

More product information is available for download here.

Note: download DWG and DXF format files by right-clicking and selecting “Save link as”.

PREFABOND aluminium composite panel – Accessories

Complementary coil

1.100 mm, 1.200 mm

Horizontal joint backing strip

0,7 × 3.000 mm, 0,5 × 3.000 mm

Horizontal joint backing strip

0,7 × 3.000 mm, 0,5 × 3.000 mm

Façade rivet

for fastening to metal supporting substrates; 5 × 14 mm, head diameter 16 mm

Balcony rivet

for fasting to metal supporting substrates; 5 × 14 mm, head diameter 15 mm

Fixed point bushing for fixed point

to reduce bore holes from ⌀ 9.5 mm to ⌀ 5.1 mm

Rivet nosepiece for balcony rivet

for fasting to metal supporting substrates; outer diameter 30 mm

Rivet nosepiece for façade rivet

for mounting PREFABOND aluminium composite panels; outer diameter 49 mm

spspring-loaded boring fixture

for fixing on metal substructures; borehole diameter for aluminium compostie panel 9,5 mm

Special drill bit for metal supporting substrates

Ø 5,1 × 85 mm

Bracket boring fixture for metal supporting substrate

Ø 9,5/5,1 mm

Façade screw on timber supporting substrate

4,8 × 30 mm, head diameter 16 mm; including façade-centring joint, Ø 14 × 4 mm, head diameter 16 mm

Façade-centring joint

Ø 14 × 4 mm, for centring and sealing fixing screws (PREFABOND aluminium composite panels installed on timber supporting substrates)

EPDM joint tape

70 × 0,75 mm, 135 × 0,75 mm; for protecting vertical timber supporting substrates; self-adhesive on one side or not selr-adhesive

Special drill bit for timber supporting substrates

Ø 3,3 mm, DIN 338

Bracket boring fixture for timber supporting substrate

Ø 9,5/3,3 mm, borehole diameter aluminium composite panel 9,5 mm / supporting substrate 3,3 mm

F-profile for prefabond panels

3.000 mm

U-profile for PREFABond panels

3.000 mm

90° V-groove cutter

for processing PREFABOND panels with FR core

135° V-groove cutter

for processing PREFABOND panels with FR core

Step drill bit

for processing PREFABOND panels with FR core and pre-drilling metal supporting substrates

Step drill bit depth stop

Ø 9,5 × Ø 5,1 mm

Deburring tool handle

S/E type, for direct mounting of blades (⌀ 3,2 mm); for processing PREFABOND panels.

Blades for deburring tool handle

S10/E100, Ø 3,2 mm; Ø 3,2 mm; for processing PREFABOND panels

Film cutter

for fixed points (Ø 5,1 mm) or sliding points (Ø 9,5 mm)

PREFABOND mounting aid

joint width 8 or 10 mm, suitable for longitudinal and transverse joints

Suction cup with nut

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